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  What is Corrosion

Corrosion is a predicament that is a concern for anyone who deals in metals. Corrosion is chemical action which causes destruction of the surface of a material by oxidation or chemical combination.

Many of us can reflect an instance or two of the ill effects of corrosion that may have caused a financial setback to their business or personal assets. It is estimated that corrosion causes a loss of a 3-4% of GDP a whopping $340 billion dollars every year.

Corrosion Engineering has become an important area of expertise in Engineering Industry. There are several ways of combating corrosion of which most contemporary, cost effective and advanced, clean and with least environmental and health hazards is the usage of Volatile Corrosion Inhibitors also known as VCI Technology.

Hi Tech International offers range of Rust-X VCI products for the protection of Precision auto components, forgings, castings, sheet rolling, electronics, machinery, furniture and expensive silverware and brass ware items.
 
   
How VCI Works

Unlike conventional rust preventives that are water-displacing (wax paper), water-absorbing (clay or silica), dehumidification, and barrier products (LDPE/HDPE) try to alter an ever-changing environment surrounding the metal, VCI technology passivates the metal's surface as well as deactivates the humidity surrounding the metal components.

In fact, VCI molecules actually use the same mechanism that accelerates corrosion to accelerate the release of protection molecules a built-in defense mechanism. VCI Chemicals are volatile and evaporate constantly over a period of time.

They have sufficient vapor pressure to evaporate and travel to mix with the humidity, and essentially reach the surface of the metal. VCI molecules become polarized and attract to the anode and cathode. Once the ions are adsorbed on the surface electro chemicals process of corrosion is sporadic and there is a protective barrier to contaminants such as oxygen.


How can rust affect you ?


Rusting of the components during production, transportation and storage affects:
Customer confidence
Deliveries Product quality Sales Reputation Bottom line

Source of Corrosion
  • Improper protection during processing
  • Cutting Oils
  • Water from Process - Leak Testing
  • Sweat from hands
  • Damp packaging materials
  • High Humidity while packaging
  • Acidic environments and Acid Rains (presence of Hydrogen Sulfide, Sulfur Dioxide, Ammonia etc.)
  • Temperature changes
  • Ocean Environment, Container leakage
  • Boxes, Pallets and Cartons containing humidity or acids
 
Corrosion - Core Areas of Spread
Often considered as a very critical and brainstorming, corrosion prevention can be made simple with our experts advice. We classify corrosion prevention into two categories - In Process and Storage/Transportation.

In Process Rusting
Rusting in the components becomes prominent once the rust nuclei gets developed during in process. Though it may not appear on the surface, however that nuclei gets embedded beneath the surface and continues the corrosion activity. This in process rusting is often forgotten and is the cause of 60% of degreasing and re-grinding activities causing delay in deliveries/shipments, dimensional changes, increase in cycle time and work in process inventory.

Storage and Transportation
The ill effects of corrosion are often forgotten and are not worth the risk. Usage of VCI Products like Oils, Papers, Plastics, Emitters and Desiccants in different combinations can eradicate rusting. More details can be found as per subject category in the brochure.

The guaranteed tip for Rust Prevention is:
Seal the packaged atmosphere from outside atmosphere
Treat the inside atmosphere with VCI Chemicals and make it inert/neutral to rusting

 

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